Project Overview

This project showcases our expertise in linear guide rail manufacturing. We delivered a high-precision guide rail system with multi-step CNC milling, deburring, and surface passivation that met all client requirements for smooth operation and long service life.

Through close collaboration with the client and our engineering team, we successfully manufactured precision guide rails that exceeded expectations in both dimensional accuracy and surface quality.

Project Details

Project Information

  • Client Industry: Industrial Machinery
  • Project Type: Linear Guide Rail System
  • Material: Aluminum 6061
  • Quantity: Batch production

Technical Specifications

  • Precision: ±0.02mm
  • Dimensions: Custom lengths up to 3000mm
  • Surface Treatment: Surface Passivation
  • Delivery Time: 5-7 days

Challenges & Solutions

This project presented several technical challenges that we successfully addressed:

Challenge 1: Multi-Step CNC Milling Process

Solution: Developed a comprehensive multi-step machining process with precise tool paths to achieve the required rail profile geometry and surface finish.

Challenge 2: Deburring Requirements

Solution: Implemented professional deburring processes to remove all sharp edges and burrs, ensuring smooth operation and preventing premature wear.

Challenge 3: Surface Passivation Quality

Solution: Applied specialized surface passivation treatment to enhance corrosion resistance and maintain dimensional stability over extended use.

Challenge 4: Straightness and Flatness

Solution: Utilized precision measuring equipment and quality control procedures to ensure exceptional straightness and flatness required for smooth linear motion.

Project Results

The project was completed successfully with outstanding results:

Quality Achievements

  • 100% dimensional accuracy
  • Excellent surface finish quality
  • All tolerances within specification
  • Material certification provided

Project Success

  • On-time delivery
  • High client satisfaction
  • Zero defects reported
  • Successful integration

Client Feedback

"The linear guide rails we received are of exceptional quality. The precision milling and surface treatment exceeded our specifications. The smooth operation and durability have significantly improved our machinery performance."

Technologies & Equipment Used

  • Multi-axis CNC milling centers
  • Precision deburring equipment
  • Surface passivation facility
  • High-precision straightness measurement
  • Quality control inspection systems
  • Advanced CAD/CAM software

Frequently Asked Questions

How long did this project take?

The project was completed within 5-7 days from order confirmation, including multi-step CNC milling, deburring, surface passivation, and comprehensive quality inspection.

What was the most challenging aspect?

The most challenging aspect was achieving the required straightness and flatness while maintaining precise rail profile geometry through the multi-step milling process.

Can you handle similar linear guide rail projects?

Yes, we specialize in precision linear guide rail manufacturing with extensive experience in multi-step CNC milling, deburring, and surface treatment processes.

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