Project Overview
This project showcases our expertise in electronics equipment frame manufacturing. We delivered a high-quality aluminum frame system designed for electronic enclosures that met all client requirements for precision, EMI shielding compatibility, and thermal management.
Through close collaboration with the client and our engineering team, we successfully manufactured a frame system that exceeded expectations in both dimensional accuracy and integration with electronic components.
Project Details
Project Information
- Client Industry: Electronics & Telecommunications
- Project Type: Electronics Equipment Frame
- Material: Aluminum 6061
- Quantity: Custom order
Technical Specifications
- Precision: ±0.05mm
- Dimensions: Custom
- Surface Treatment: Anodizing (Black)
- Delivery Time: 5-8 days
Challenges & Solutions
This project presented several technical challenges that we successfully addressed:
Challenge 1: EMI Shielding Compatibility
Solution: Designed frame geometry and surface treatment to ensure compatibility with EMI shielding requirements while maintaining structural integrity.
Challenge 2: Thermal Management Integration
Solution: Optimized frame design to facilitate efficient heat dissipation and integration with thermal management systems for electronic components.
Challenge 3: Precise Mounting Point Positioning
Solution: Utilized advanced CNC programming to achieve precise positioning of mounting points and fastener locations for electronic component integration.
Challenge 4: Surface Finish for Electronics
Solution: Applied specialized anodizing process to achieve the required surface finish that meets electronics industry standards for appearance and durability.
Project Results
The project was completed successfully with outstanding results:
Quality Achievements
- 100% dimensional accuracy
- Excellent surface finish quality
- All tolerances within specification
- Material certification provided
Project Success
- On-time delivery
- High client satisfaction
- Zero defects reported
- Successful integration
Client Feedback
"The electronics frame we received perfectly met our requirements. The precision mounting points and surface finish quality made component integration seamless. The team's understanding of electronics industry needs was evident throughout the project."
Technologies & Equipment Used
- 5-axis CNC machining centers
- Precision drilling and tapping equipment
- Professional anodizing facility
- High-precision measuring equipment (CMM)
- EMI compatibility testing
- Advanced CAD/CAM software
Frequently Asked Questions
How long did this project take?
The project was completed within 5-8 days from order confirmation, including design review, production, anodizing treatment, and quality inspection.
What was the most challenging aspect?
The most challenging aspect was ensuring precise mounting point positioning for electronic component integration while maintaining EMI shielding compatibility.
Can you handle similar electronics equipment projects?
Yes, we have extensive experience with electronics equipment frames and can handle custom requirements for various electronic enclosure applications.
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