Project Overview

This project showcases our expertise in automation equipment frame manufacturing. We delivered a high-quality modular frame system that met all client requirements for precision, durability, and performance in robotic automation applications.

Through close collaboration with the client and our engineering team, we successfully designed and manufactured a modular frame system that exceeded expectations in both structural integrity and assembly efficiency.

Project Details

Project Information

  • Client Industry: Automation & Robotics
  • Project Type: Modular Frame System
  • Material: Aluminum 6061-T6
  • Quantity: Custom batch production

Technical Specifications

  • Precision: ±0.05mm
  • Dimensions: 2000mm × 1200mm × 800mm
  • Surface Treatment: Anodizing (Silver)
  • Delivery Time: 7-10 days

Challenges & Solutions

This project presented several technical challenges that we successfully addressed:

Challenge 1: Complex Slot Positioning

Solution: Utilized our 5-axis CNC machining capabilities with precise programming to achieve accurate slot positioning for modular assembly, ensuring perfect alignment across all frame components.

Challenge 2: Tapping Services for Multiple Components

Solution: Implemented automated tapping processes with quality control checks to ensure consistent thread quality across hundreds of mounting points.

Challenge 3: Structural Rigidity Requirements

Solution: Applied advanced engineering analysis and optimized wall thickness to achieve required structural rigidity while maintaining lightweight design.

Challenge 4: Fast Assembly Integration

Solution: Designed with modular components and precise tolerances to enable quick assembly and integration into existing automation systems.

Project Results

The project was completed successfully with outstanding results:

Quality Achievements

  • 100% dimensional accuracy
  • Excellent surface finish quality
  • All tolerances within specification
  • Material certification provided

Project Success

  • On-time delivery
  • High client satisfaction
  • Zero defects reported
  • Successful integration

Client Feedback

"The modular frame system exceeded our expectations. The precision slot positioning and tapping services made assembly incredibly smooth. The team's attention to detail and fast delivery helped us meet our project timeline."

Technologies & Equipment Used

  • 5-axis CNC machining centers
  • Precision slot milling equipment
  • Automated tapping machines
  • High-precision measuring equipment (CMM)
  • Professional anodizing facility
  • Advanced CAD/CAM software

Frequently Asked Questions

How long did this project take?

The project was completed within 7-10 days from order confirmation, including design review, production, quality inspection, and surface treatment.

What was the most challenging aspect?

The most challenging aspect was achieving precise slot positioning across multiple frame components to ensure perfect modular assembly compatibility.

Can you handle similar automation frame projects?

Yes, we have extensive experience with automation equipment frames and can handle custom requirements of various sizes and complexities for robotic cells and automation systems.

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